How To Create a Removable Disk Backup System using Hot-Swap Drives
I recently created a removable SATA drive backup solution for a customer. The project involved about $860.00 worth of parts, along with some free software from Microsoft. It replaced a dead Ultrium 1/8 tape autoloader. A replacement drive was going to cost about $4,050; or the customer could try to get HP to repair the old one for about $2,500. Plus, the enterprise backup software the customer was using was no longer under support contract. Replacing that contract would have cost another $2,700.
Replacing Tape System
| New Tape Drive | $4,050 ea | Qty 1 | $4,050 |
| Backup Software | $2,700 | 1 | $2,700 |
| Total Cost | $6,750 | ||
| Alternate Plan | |||
| 1.5 TB Drives | $150 | 1 | $750 |
| Drive Rack | $25 | 1 | $25 |
| Drive Trays | $15 | 4 | $60 |
| Ship/Handling/etc | $45 | ||
| Total | $855 | ||
| Savings | $5,895 |
Parts:
- Kingwin KF-812-BK SATA drive rack
- Kingwin drive tray for above with single fan (four of these)
- Seagate 1.5 Terabyte Serial ATA Hard Drive (five of these)
I used Robocopy to perform the backups on a daily basis (more on that later).
The trays are made of aluminum so they are quite sturdy and have good heat transfer, an important option in modern hard drives. The rack has a rear fan for cooling, and the slide-out trays have one fan. One fan in front and one in back is loud enough that I wouldn't go with a two-fan model unless the rack was going in a server room somewhere. According to user reviews, the rack sometimes causes spontaneous reboots when you hot-swap the drives. I did not have this problem, so I suspect it happens in machines with inadequate power supplies; your mileage may vary.
The Kingwin rack and trays do not come with any documentation, instructions, or anything. Their website also has nothing. This led me to make a mistake in my first installation attempt. I'll get to that later. The trays have rubber shock absorbers, so they should be reasonably portable. Modern drives are self-parking, so the drives should be quite stable when ported around. The trays use a 64-pin Din Connector to bridge between the rack/chassis and the pull-out trays. This works well; there are no exposed pins or wires for static electricity to zap the drives.
The drive powers up as long as the front lock is locked. Removing the drive requires unlocking the drive, which releases it from the rack and powers it down. The key does not stay in the rack--it pushes out, so you can't just leave the key in the rack perpetually.
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(Last edit: 9/8/2009)
